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40KW DSP Control High Frequency Induction Heat Treatment Machine
Guangyuan series new series induction heating equipment adopts DSP+FPGA structure with full-digital high-efficiency and precise control technology, which can automatically track the resonant frequency and ensure that IGBT is always steady in any situation even ZCS or ZVS is the soft-switching state, which makes the IGBT work state optimal, its own power consumption is smaller, and the whole machine is more efficient. It completely solves the shortcomings of the analog circuit, and ensures the stability of the whole system. The external interface and simple man-machine interface make the connection between the equipment and the production line more convenient.
Induction Heat Treatment Machine DSPGY-40AB Parameter:
Model | DSPGY-40AB (Three phase) |
Work power | 340V-430V |
input current | 60A |
Output power | 40KW |
Fluctuating frequency | 30-80KHZ |
the flow rate of cooling water | 0.2MPa,6L/Min |
water temperature protection point | 40C |
product size | main : 810x520x1020 mm |
transformer : 490x260x370 mm | |
net weight | main : 100kg |
transformer : 28 kg |
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose
1>Chiller
2>Customer design Coil
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture
metal shaft surface heat treatment induction hardening machine application range
1. Various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Electric tools, such as gear and axes.
4. Machine tools, such as lathe deck and guide rail.
5. Various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Hardware molds, such as small-size mold, mold accessory and inner hole of mold.
induction hardening machine
7. Other metal products.
Machine Advantage
1,small size, light weight, movable, no needing of step-up transformer which may produce ten thousand voltage.
2,low power and cooling water consumption;
3,fast heat-up, few oxic horizon;
4,with different power and frequency, there are different types of machine, customer can choose the most suitable type according to technique needed, to get better performance and price.
5,easy installation and operation, customer can learn the whole procedure within ten minutes.
6.Fault detection and protection functions are complete:The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, over voltage, over current and lack of faults in real time, and responds quickly. The fault causes are displayed on the display in real time and synchronized with the indicator light. In addition, it can also be output by the output port. Relay signal for external system coordination work.
7. Resonant frequency automatic tracking system:
It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;
8, friendly man-machine interface:Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;
9, hardware isolation interface:It is compatible with existing PLCs on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.
10. Remote communication interface:With RS-232/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.
11, zero power start,start and standby of zero voltage output , no need for false load support.
12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.
13. The device is equipped with a striking red emergency stop button. When an emergency occurs, you can quickly press this button.Stop the work of the equipment and use it to achieve protection measures.
14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;
Induction Hardening Machine After service
Q: Why choose GuangYuan Company?
A: We are manufacture which had in this filed for nearly 20 years.No matter quality,
price,service,delivery time,we all have large advantage.
Q:How to choose suiteble machine?
A:You can tell us your application,need forging,hardening,welding,melting or other,
pass me workpiece material & size,Temperature requirement and heating time requirement.
Then we will recommend fit machine for you reference.
Q:How about the machine payment term&delivery time&Shipping term?
A: Our company payment term accept T/T,Western Union,L/C and so on.Small machine delivery
time is 3~7 workdays.Big machine delivery time 15~25 workdays.Shipping term accept EXW,FOB,
CIF and so on.
Q:How about the machine warranty?
A:Our goods support one year warranty not by personal purpose,support technical service all life.
During the warranty,if machine have problem need change spare parts,we can replace for you charge free.